66Sd Air Nozzle
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Knowledge Base
Frequently Asked Questions
Spray a test pattern, rotate the air cap one-half turn, and spray again.
- Defect flips to the other side: the obstruction is on the air cap. Soak it in solvent and clear the horn holes with a toothpick or broom straw. Never use wire; it enlarges the hole and the cap is scrap.
- Defect stays put: the problem is on the fluid tip. Look for dried paint just inside the opening (wash with solvent) or a fine burr on the edge (remove with #600 wet-or-dry paper).
A loose air cap gives the same lopsided pattern, so tighten the retaining ring first. If cleaning does not fix it, replace the cap: stocked caps include the Binks 66SD and 66SK for the 2100 and the 64HD, 62HD and 704 for JGA and MBC guns.
They tell you how the nozzle feeds and mixes:
- E: external mix. Air and fluid meet outside the nozzle; the pattern adjusts from round to a full fan. Most Binks nozzles are external mix.
- S: siphon type. Will draw material up from a cup; for refinishing and touch-up where you do not need big volume. The 66SD and 66SK are S caps.
- P: pressure type. Needs a pressure cup, tank or pump pushing material to the nozzle; for production work and heavy fluids. The 68PB, 62HD, 64HD and 704 are P caps.
- I: internal mix. Air and fluid mix inside the nozzle, so the pattern shape is fixed. Uses less air and makes less fog; for heavy maintenance coatings where a fine finish is not needed. Pressure feed only.
Both are siphon-feed (S) external-mix air nozzles that run with the 66SS fluid nozzle and 565 needle. The difference is air appetite and pattern size:
- 66SD (46-6020): about 7.9 CFM at 30 PSI and 12.1 CFM at 50 PSI, 10.5″ pattern. The economical choice for smaller compressors. Comes on the 2101-4307-9 outfit.
- 66SK (46-6082): about 11 CFM at 30 PSI, 15.2 at 50 and 19.5 at 70, 13″ pattern. More air means finer atomization or faster application. Comes on the 2101-4308-8 outfit.
The 2101- prefix is the 2100 gun. The middle digits encode the fluid nozzle and the last digit the air nozzle, so the number tells you exactly what is on the gun:
- 2101-4308-8: 66SS fluid nozzle with the 66SK siphon air nozzle (bigger pattern, more CFM).
- 2101-4307-9: 66SS fluid nozzle with the 66SD siphon air nozzle (less air, 10.5″ pattern).
- 2101-4300-0: 66SS gun with no air nozzle; 2101-5111-5: 68SS with 68PB pressure cap; 2101-0000-0: bare gun, no set-up.
Use the number stamped on your gun to order the right replacement nozzle, needle and cap, or compare it to the complete-gun-assemblies table in the 2100 service manual. Not sure what you have? Contact Clemtex and we will identify it.


